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Petrochemical Processing

P-Chemical: Leak Detection in High-Pressure Valves

Saved $2.5M in potential damages

Risk Mitigated
Critical
Asset Protected
$2.5M
Compliance
100%

The Challenge & Solution

High-pressure valves in petrochemical plants are prone to micro-leaks that are invisible to the naked eye and inaudible to human ears. These leaks can be hazardous and costly. SignalCraft's ultrasonic analysis identified a high-frequency hiss from Valve V-209 that deviated from the standard operating profile. Verification confirmed a seal breach. Early intervention prevented a hazardous chemical spill and ensured compliance with safety regulations.

Key Technologies Used

  • Acoustic Signature Analysis
  • Edge AI Processing
  • Real-time Anomaly Detection
  • Predictive maintenance Dashboard

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